This machine is suitable for both standalone operation and integration into fully automatic production lines, specifically designed to produce flat ears and 1/4 or 3/4 wrapping ears.
The equipment features a crank oscillating clamping head to ensure superior shape, roundness, length precision, and consistent ear gaps, complemented by a fixed-stroke pressing system that adapts to various leaf spring cross-sections.
It demonstrates robust processing capabilities, supporting a maximum wrapping ear size of 160mm and curling sizes ranging from 200mm to 350mm, with the ability to process ear hole diameters up to 60mm.
Integrated with an induction heating system, the machine maintains precise temperature control at 950±30°C and offers various sensor specifications to accommodate steel plate thicknesses from 12mm to 62mm.
Equipped with an automated touch-screen interface, the system supports automatic positioning calculations and customization; its integrated base design ensures low power consumption, a compact footprint, and easy mold replacement with high adjustment flexibility.
Heating length of rolled ear: 160mm
Maximum ear size: 160mm
Maximum curl size: 200mm-350mm
Steel plate rolling lug diameter: maximum 60mm
Steel plate heating temperature: 950±30
Heating width range: Unlimited
|
Sensor Specifications |
Heating thickness range |
Heating length range |
|
12-25mmL000 |
12-25mm |
500-1000mm |
|
25-40mm L1000 |
25-40mm |
500-1000mm |
|
18-35mm L1200 |
18-35mm |
1200mm |
|
35-56mm L1000 |
35-56mm |
1000mm |
|
36-45mm L600 |
36-45mm |
600mm |
|
42-62mm L500 |
42-62mm |
500mm |
Features:
1. Excellent overall machine adjustability; simple and easy mold replacement.
2. Precise range clamping; pressure plate adapts to the cross-sectional state of the leaf spring.
3. Crank swing clamping head ensures the shape, roundness, length, and ear gap of the coiled ear.
4. Automated control touch screen; automatic positioning calculation and customization available.
5. Integrated machine base; low power consumption, small footprint, and neat appearance.