Designed to meet diverse assembly requirements, featuring configurations such as the LZP heavy-duty line, LYT series bushing presses, and LST/LWT/LZT series assembly stands.
The system utilizes a 6-station flow-line design with a 1600mm station interval, operating at 15KW with a 3t pre-load pressure, achieving a high-efficiency production rate of 2–3 units per minute.
It demonstrates extensive processing versatility, accommodating leaf spring assemblies with a straightened length up to 1500mm, widths of 50–90mm, and thicknesses from 20mm to 190mm,
while supporting a maximum free arc height of 200mm.
Equipped with advanced pneumatic pin-tightening and hydraulic clamping mechanisms, the system integrates real-time data monitoring and intelligent management to ensure superior quality consistency and support lean manufacturing goals.
Equipment parameters
| 1. workstations | 6 |
| 2. workstation spacing | 1600mm |
| 3. Operation method | manual operation |
| 4. Operating height 800mm | |
| 5. Production efficiency | 2-3 units/minute |
| 6. Preload | 3t |
| 7. Equipment power | 15KW |
Workpiece parameters
| 1. Leaf spring assembly compression length | ≤15 00 mm |
| 2. Leaf spring assembly width | 50-90mm |
| 3. Leaf spring assembly thickness | 20~ 190 mm |
| 4. The maximum free arc height of the leaf spring assembly is 200mm. | |
| 5. Clamp material thickness | ≤3mm |
| 6. The center distance between the clamps on both sides is 400-1000 mm . | |
An assembly line include:
High-efficiency production: Improve production speed and efficiency through assembly line operations and task allocation.
Standardization and consistency: Ensure the stability and consistency of product quality.
Automation and flexibility: Modern assembly lines use automated equipment to adapt to multi-variety production and rapid changeover.
Cost control and lean manufacturing: Reduce costs and waste by optimizing processes and resources.
Real-time data and intelligent management: Support the optimization of production processes and management decisions through monitoring systems and data analysis.
The application of assembly lines not only improves production efficiency and product quality, but also helps companies reduce production costs and increase market competitiveness, making it an indispensable production model in modern manufacturing.
Gongsong possesses a wide variety of leaf spring assembly equipment and related auxiliary products, with a complete range and rich variety to meet the needs of various leaf spring assembly.
LZP Heavy-Duty Leaf Spring Assembly Line
Pneumatic fastening pin mechanism、Hydraulic clamping mechanism、LYT series compression molding machine、LST100 Pressure Assembly Table、LWT100 type bed assembly table、LZT199 Vertical Assembly Table、LMR250 type grinding earphone、Assembly pre-compression machine