The machine features four distinct workstations, allowing it to complete four different processing steps in a single operational cycle, which greatly enhances production efficiency and minimizes material waste.
By integrating multiple processes into one unit, it significantly shortens the production cycle and reduces workpiece handling time between stages, streamlining the manufacturing workflow.
Constructed with a high-rigidity structure, the press ensures exceptional machining precision and stability during long-term continuous production, meeting the strict requirements of precision component manufacturing.
The equipment boasts a high level of automation and is outfitted with comprehensive safety features, including emergency stops, protective covers, and photoelectric/electronic protection devices to ensure operator safety while reducing labor costs.
| parameter scope | |
| Heating thickness range | 1 mm to 500 mm |
| Heating length range | 300 mm to 10000 mm |
| Heating width range | 100 mm to 2000 mm |
| Heating temperature range | 850 °C to 950 °C |
| Equipment design power | 50 kW to 1000 kW |
| Equipment production cycle time | 10 seconds to 120 seconds |
| Induction heater opening method | Single-sided opening, double-sided opening, annular opening, adjustable opening |
| Heating range | Unlimited |
| Heating temperature range | 950±30℃ |
| Equipment design power voltage | 480V or 600V |
| Equipment production cycle time | 15 s to 45 s |
| Induction heater opening type | open, closed |
Improve production efficiency, reduce manual operation and labor costs, adapt to more process requirements, reduce equipment downtime, improve processing accuracy, adapt to various materials and complex parts, save space and costs, and enhance product quality and consistency.
Four-station press
High automation reduces human intervention and labor intensity, while improving the continuity and stability of the production line, making it suitable for mass production, especially automated production lines.
More processing steps:
Improve production efficiency
High degree of automation:
Modern four-station presses are typically equipped with a PLC control system and support functions such as automatic mold changing, automatic feeding, and automatic unloading.
Improved machining accuracy:
Multiple workstations can help to better control the dimensional tolerances and shape of products, and improve the consistency of parts.
Low mold replacement frequency
parameter:
Maximum tonnage: typically from 20 tons to 1000 tons.
Working stroke range: typically between 50mm and 500mm
Maximum mold size: The mold size of a four-station press is typically between 250mm × 350mm and 500mm × 700mm. Feeding method: Four-station presses can be equipped with manual, automatic, or mechanical feeding systems.
Accuracy: Accuracy is typically between 0.1mm and 0.5mm.
Stamping frequency: The stamping frequency of a four-station press is typically between 20 strokes/minute and 80 strokes/minute.
Control system: Equipped with a PLC control system, supporting automatic mold changing, automatic feeding, etc.
The four-station press is equipped with photoelectric protection devices, an emergency stop button, and a mechanical guard to ensure the safety of operators.